Page 94 - CFJ_Dec25
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ADVICE & INFORMATION



                                       Chris McQuade
                                   Flooring failure fix



                Chris shares how F Ball’s technical team resolved a real flooring
               failure caused by poor moisture control, offering practical guidance


                 N F Ball technical representative   work had applied a waterproof surface   compound and bitumen DPM. The
              Arecently supported a flooring     membrane over the newly installed   flooring contractors who sought our
              contractor who’d been called to a   concrete screed, followed by a thin layer   guidance could then use F Ball products
              Victorian residential property where   of smoothing compound to create a   to install new wood floorcoverings.
              timber flooring that had been installed   smooth base for floorcoverings. The age   Following this, they applied F Ball’s
              in a ground floor extension had begun to   of the property meant there would’ve   Stopgap F77, which creates a barrier
              warp and lift – it looked like waves on the   been no legal requirement for a damp-  against excess subfloor moisture where
              sea.                               proof course to be installed when it was   subfloor relative humidity levels are up to
               Damp seemed the obvious cause     built.                            98% with a single coat application.
              – it’s still the leading cause of floor   So the problem couldn’t be damp? Well,   Reinstalling the base
              failure. Where subfloor relative humidity   the tech rep suspected that the solution   Once the membrane had cured, the
              levels are above 75% (or 65% where   in place was actually a bitumen damp-  surface was primed using Stopgap P141,
              wood floorcoverings will be installed),   proof membrane. When they contacted   which is specially formulated to enhance
              a moisture management solution is   the builder to check, this was confirmed.  the bond performance between non-
              absolutely essential to stop moisture   The issue                    absorbent surfaces, including waterproof
              attacking floorcoverings and adhesives.  The problem is that these types of   surface membranes, and subsequently
              Closer inspection                  products are sandwich membranes,   applied subfloor preparation products. It
              To be sure, they lifted some of the   which unlike epoxy/resin systems, such   contains recycled uPVC pulver to create a
              floorcoverings to inspect the subfloor. The   as F. Ball’s Stopgap F77, or water-based   textured finish, which helps adhesion.
              builder who’d undertaken the preparation   types, such as Stopgap F78, don’t form   To create the perfect base for the
                                                                 a rigid film when   new wood floorcoverings, it was
                                                                 cured. Instead they   recommended that contractors applied
                                                                 remain soft and
                                                                 flexible. This isn’t   Stopgap 300 heavy-duty smoothing
                                                                 an issue if a thick,   compound. Its high compressive strength
                                                                 structural screed is   creates a durable surface, which is
                                                                 applied over the top.  important if floors are going to be subject
                                                                  However, if a thin   to heavy loads or high levels of foot
                                                                 layer of smoothing   traffic.
                                                                 compound is         It’s also better able to withstand
                                                                 applied, the stresses   stresses exerted by the natural
                                                                 the bitumen damp-  movement of wood. Its excellent
                                                                 proof membrane    self-smoothing properties ensure
                                                                 (DPM) will be     a completely smooth base for
                                                                 subject to, can   floorcoverings.
                                                                 cause it to separate,   Full circle
                                                                 compromising        Finally, the contractors used
                                                                 its integrity and   Styccobond B95, a flexible wood
                                                                 allowing subfloor   adhesive, to install new wooden blocks
                                                                 moisture to migrate   in a herringbone pattern. The single-
                                                                 to the level of   part, moisture-curing adhesive will
                                                                 floorcoverings and   accommodate the natural movement
                                                                 cause problems.   of wood throughout the lifetime of the
                                                                 The solution      installation. It also offers good initial grab,
                                                                 In this situation,   useful for creating the parquet design.
                                                                 there was no other   Using these products in this order
                                                                 option but to lift all   will ensure a long-lasting professional
                                                                 of the floorcoverings   flooring finish, with no risk of floor failure
                                                                 and mechanically   as the result of excess subfloor moisture
                                                                 remove the        this time. 
                                                                 previously installed     Chris McQuade is a technical service officer,
                                                                 smoothing           F Ball and Co



         94  CFJ December 2025                                                                    www.contractflooringjournal.co.uk
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