Page 82 - CFJ_Apr26
P. 82

SECTOR FOCUS SUBFLOORS & SCREEDS



                                                 the condition of the subfloor will need   Prime importance
                                                 to be assessed once old floorcoverings   Once satisfied that the subfloor
                                                 have been removed. It may be       is sound, smooth and dry, or an
                                                 discovered that the subfloor is cracked   appropriate moisture management
                                                 or damaged, in which case extra    solution is in place, the application
                                                 preparation will be required. In most   of an appropriate floor smoothing
                                                 cases, cracks as deep as 50mm can be   compound will create a uniform,
                                                 filled with a floor repair compound.  smooth surface over which to install
                                                   Subfloors may also be contaminated   the final floorcovering. In most cases
                                                 with oil, grease or other chemicals,   it will be essential to prime a surface
                                                 necessitating mechanical preparation   beforehand. This promotes the optimum
                                                 by grinding, abrading or grit blasting   performance characteristics of the
                                                 before applying other floor preparation   smoothing compound and, when used
               Neil Sanders talks through the    products. Contractors should refer   over absorbent subfloors, such as
                                                                                    concrete, prevents moisture being
               necessary preparation procedures   to British Standard (BS) 8204 for   drawn from the smoothing compound
                                                 guidance on testing if it is possible to
               to achieve a fl awless fl ooring fi nish  mechanically prepare concrete bases   too rapidly.
                                                 for the receipt of in-situ floorings where   When working over raised access
               THE STAGES                        contamination is present. Old adhesive   panels, cement-based primers, such
                                                                                    as F Ball’s Stopgap Fill and Prime,
               OF SUBFLOOR                       residues will need to be removed by   are available that fill the gaps at
                                                 mechanical means unless a smoothing
               PREPARATION                       compound that is suitable for use over   the joints between the panels while
                                                 old adhesive residues will be used. Any   simultaneously priming the subfloor.
                                                 other contaminants that may prevent   The product can also be applied to
                 HE application of a smoothing   adhesion, such as wet trade waste or   mechanically fixed and glued P5 flooring
               Tcompound is recommended to create   debris, should also be cleaned off.  grade chipboard prior to the application
               a smooth base for floorcoverings as   Dealing with damp              of a recommended smoothing
                                                                                    compound, removing the need to
               part of any flooring installation. Equally   Contractors must take care to ensure   overboard the subfloor with plywood.
               important for ensuring installations   that the substrate is dry enough to
               look as good as possible for years to   proceed with a flooring installation.   Smoothing compound selection
               come is properly preparing the subfloor   Whether the result of rising damp   Finally, contractors should then take
               beforehand.                       or residual construction moisture,   time to ensure that they select the
                Although undertaking proper subfloor   unmanaged subfloor moisture can   optimum smoothing compound for a
               preparation should be routine practice,   attack adhesives and floorcoverings,   particular situation.
               neglecting to do so often results in floor   possibly causing complete floor failure.  For example, smoothing compounds
               failure, the leading cause of which is still   For this reason, F Ball recommends   with high compressive strength should
               unmanaged excess subfloor moisture.   that a moisture test is conducted to   be used where floors will be subject
               The following steps are essential   determine subfloor relative humidity   to heavy loads or high foot traffic. For
               for creating a suitable base for the   (RH) levels as part of any flooring   contractors working to tight timescales,
               installation of floorcoverings.   installation. A calibrated digital   fast-drying smoothing compounds are
                                                                                    available that will be walk-on hard from
               Initial preparations              hygrometer will give accurate readings   just 30 minutes and ready to receive
               The first stage in any flooring installation   of subfloor moisture levels as a measure   floorcoverings in as little as 45 minutes
               should be making sure the subfloor is   of relative humidity (RH). Where relative   after application.
               suitably sound and smooth. If a newly   humidity of the subfloor is 75% or above   Only by following these steps will
               installed screed is present, contractors   (65% for wood flooring installations), a   you meet the highest standards for
               will need to ensure that any laitance,   moisture management solution must be   flooring installations and have the
               the crust of cement and fine aggregates   installed to prevent subfloor moisture   peace of mind that comes with being
               that forms on the surface of the screed   rising up to the level of the floorcovering   assured of avoiding costly floor failures
               as it dries, is ground off. If not removed,   and causing floor failure.  – F Ball guarantees that its products
               laitance can cause subsequently applied   F Ball recommends the use of a   will perform for the entire lifetime
               smoothing compounds to de-bond from   two-part epoxy waterproof surface   of a flooring installation, providing
               the substrate, potentially causing floor   membrane system, such as Stopgap   the advised subfloor preparation and
               failure. The normal method of removing   F77, which cures rapidly (approximately   installation procedures are followed. 
               laitance is using a rotary sanding or   three hours at an ambient temperature   www.f-ball.co.uk
               abrading machine.                 of 20deg C create a barrier against     Neil Sanders is technical director at
                If the project is part of a refurbishment,   moisture where RH values are up to 98%.   F Ball and Co

                       ‘If the project is part of a refurbishment, the condition of the subfloor
                       will need to be assessed once old floorcoverings have been removed’





         82  CFJ April 2026                                                                       www.contractflooringjournal.co.uk
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