Page 75 - CFJ_Feb26
P. 75

ADVICE & INFORMATION



                                                       Chris McQuade

                                                  Chipboard challenge


                             Chris shares a practical, timesaving solution for preparing chipboard
                                     subfloors without overboarding or added complexity


                 ONTINUING the format of recent   solar gain. Over time, this could cause   textured surface.
              Ctechnical advice articles drawing   tenting in LVTs and gapping at the edges   Cracks in the concrete would need to
               on real-life situations where F Ball’s   of floorcoverings as a result of their   be vacuumed to remove any dust and
               technical service department has   repeated expansion and contraction.  debris before being repaired with F Ball’s
               provided advice on the best course of   Timesaving solution         Stopgap 400 Repair compound. The
               action for particular flooring installations,   Technical advancements have enabled   flooring contractors would additionally
               I’ll relay a timesaving solution for   F Ball to develop Stopgap Fill and Prime,   need to ensure the chipboard was clean,
               preparing chipboard subfloors.    a fast drying, cement-based primer that   dry and dust-free for the same reason.
                It’s usually necessary to overboard   can be applied to non-coated flooring   It was recommended that the concrete
               chipboard with flooring grade plywood   grade p5 chipboard that is mechanically   subfloors were primed using Stopgap
               prior to the standard procedure of   fixed down to the supporting base with   P131 general purpose primer, diluted
               priming the subfloor and applying a   screws and glued at the tongue and   with four parts water to one part primer,
               smoothing compound. Otherwise,    grooves prior to the application of a   before applying F Ball’s Stopgap 600
               a subsequently applied smoothing   recommended smoothing compound.  Base deep section compound at a
               compound may fail to bond to the                                    minimum thickness of 5mm to raise the
               subfloor and detach, with the chipboard                             level of the floor to one level throughout.
               possibly absorbing too much water, both                             While most floor smoothing compounds
               potentially resulting in floor failure.                             can be applied at thicknesses up to
                This step obviously adds extra time                                20mm, meaning at least two applications
               and expense to projects and can be                                  would have been required to build up the
               particularly undesirable when installations                         necessary thickness, Stopgap 600 Base
               are subject to time constraints.                                    is designed to be applied at thicknesses
               The setting                                                         up to 75mm, allowing contractors to
               It can also be problematic where it’s                               raise floor levels quickly and easily with a
               difficult to transport plywood. This was                            single application.
               the case where one of our tech reps was                               Once the chipboard was prepared with
               called to advise on a flooring installation                         Stopgap Fill and Prime, Stopgap 1200
               as part of the conversion of offices into   It has a thixotropic consistency,   smoothing compound could then be
               two-bedroom flats on the fourth and   meaning it flows freely when stirred   applied throughout the entire area, over
               fifth floors of a relatively modern building   but sets to a gel-like consistency on   both floors, to create a suitably smooth
               in Greater Manchester.            standing, enabling it to fill gaps between   base for the installation of chosen
                The majority of the subfloor, a total   panels to prevent imperfections   floorcoverings.
               area of approximately 900sq m, was   transferring to the finished installation.   Adhesive recommendation
               P5 flooring grade chipboard, apart from   This makes it also ideal for use over   Finally, we recommended that LVTs
               a small concrete section of around   raised access flooring. Once cured,   were installed on the upper floor using
               30sq m on the upper floor. Luxury vinyl   the flexible nature of the product will   a compatible temperature tolerant
               tiles (LVTs) were to be installed in the   accommodate slight movement within   adhesive, such as F Ball’s Styccobond
               hallways, lounge, dining and kitchen   the substrate.               F49 Hybrid PS, to enable the installation
               areas of the properties; the bedrooms   Applying Stopgap Fill and Prime, rather   to withstand extreme temperatures and
               would be carpeted, while ceramic tiles   than a general-purpose primer, over   temperature fluctuations expected as a
               would be installed in the bathrooms.  the chipboard removed the need to   result of the skylights.
               Other issues                      overboard the subfloor with plywood,   The solvent-free, water-based adhesive
               The chipboard was higher than the   saving valuable time and expense, as   develops the ultra-high bond strength to
               concrete subfloors, so the level of the   well as sparing the flooring contractors   hold floorcoverings firmly in place when
               concrete would need to be raised where   the task of carrying the plywood up four   exposed to temperature fluctuations
               the two substrates met to ensure a   or five flights of stairs.     from -20deg C up to +60deg C. The
               consistent floor-level throughout. There   Prior preparations       pressure sensitive characteristics of
               were also a few minor cracks in the   It was also necessary to mechanically   the adhesive, crucially high initial tack,
               concrete, which was contaminated with   prepare the concrete screed to remove   would also help with the positioning and
               paint elsewhere.                  paint and other contaminants, which   alignment of floorcoverings. 
                On the fifth floor, skylights meant the   may inhibit the adhesion of subsequently   www.f-ball.co.uk
               potential for high temperatures and   applied subfloor preparation products, to     Chris McQuade is technical service officer
               temperature fluctuations resulting from   leave a sound, clean, dust-free micro-  at F Ball and Co


            www.contractflooringjournal.co.uk                                                                          75
            @CFJMagazine                                                                                 CFJ February 2026
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