Page 65 - CFJ_Jul26
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ADVICE & INFORMATION




                                                        Andrew Mees


                                                     Raising the level



                 Andy elaborates on solutions for situations where floor levels need raising quickly and easily


                 HERE’s a wide range of smoothing   in the mixture when it cures so that   internal subfloors in both domestic and
              Tcompounds on the market that can   flooring contractors are not forced to   commercial environments.
              typically be applied up to a maximum   wait an extended amount of time for   The product is suitable for use over
              thickness of 20mm ahead of the     all of the water to evaporate naturally   a wide range of absorbent and non-
              installation of floorcoverings. However,   as they would if applying a regular   absorbent subfloors, including sand/
              sometimes flooring contractors need to   smoothing compound. Consequently,   cement screed, tile backer boards,
              raise the level of a subfloor by more than   the drying time of Stopgap 600 is   concrete, plywood, granolithic, terrazzo,
              50mm before new floorcoverings can be   dramatically reduced, and it sets in as   epoxy and polyurethane resins, ceramic
              installed – after removing thick ceramic   little as three hours after application,   and quarry tiles, as well as Stopgap
              tiles and adhesives, for example, where   meaning it’s a much quicker option   waterproof surface membranes.
              underfloor heating needs to be encased,   than multiple applications of a standard   It’s walk-on hard from three hours
              or simply for aesthetic reasons.   smoothing compound. It can also be   after application and ready to receive
              The challenge                      pump applied over large areas to save   floorcoverings in as little as 12 hours.
              This is when problems can occur using   further time.                 A note on priming
              standard smoothing compounds,                                         It’s almost always essential to prime
              which are primarily made up of cement                                 a subfloor before the application of
              and are often combined with water,                                    a smoothing compound. Used over
              allowing them to flow easily but                                      absorbent subfloors, including porous
              potentially leading to a separation of the                            concrete and sand/cement screeds,
              components in the compound (eg sand,                                  primers create a film to prevent
              aggregate and cement) when applied                                    the unacceptably rapid drying of a
              thickly. This separation can lead to layers                           smoothing compound, which helps
              forming, some weaker than others, with                                to develop both the overall strength
              the densest materials at the bottom,                                  performance and open time. Priming
              compromising the strength of the                                      also reduces the formation of ‘pinholing’
              smoothing compound when dry.                                          caused by the slow escape of air from
                Also, when cement reacts with water                                 absorbent surfaces.
              it results in an exothermic reaction,                                  When used on non-absorbent
              which can lead to a buildup of heat and                               surfaces, such as waterproof surface
              thermal expansion of the product when   When sufficiently set, these base   membranes, terrazzo or ceramic tiles,
              applied at thicker depths, increasing the   compounds can, if required, be capped   primers serve the important role of
              risk of thermal cracking when the heat   with another smoothing compound to   promoting adhesion between the
              dissipates and the material contracts.  create a perfectly smooth surface ready   subfloor and smoothing compounds
              The solution                       to receive floorcoverings. However,   applied over it.
              For situations where floors need   only smoothing compounds that will   This is particularly desirable where
              raising by more than 20mm,         chemically bind all of the water into the   smoothing compounds are applied at
              smoothing compound manufacturers   mixture should be used.            thicknesses greater than 20mm, where
              have developed deep section base   Underfloor heating                 the bond line is subject to increased
              compounds, such as F Ball’s Stopgap   When working over electrical wired or   stress as the smoothing compound
              600, which can be applied at thicknesses   water-fed underfloor heating systems   dries. F Ball’s Stopgap P141 primer has
              between 5-75mm in one application.  that are increasingly installed over   been specially formulated to create
                To minimise the capacity for thermal   subfloors as part of new build or   a textured finish and enhance bond
              expansion, the amount of cement in   refurbishment projects, it is advisable   performance between subfloor and
              these products has been reduced. As   to allow at least 15mm of a specialist   smoothing compound, making it an ideal
              decreasing the amount of cement    smoothing compound above the pipes to   choice in these situations.
              would weaken the material, the water   avoid hotspots and ensure its structural   Final steps
              content in the mix is also reduced. This   integrity.                 Once the smoothing compound has
              helps to limit the flow of the smoothing   F Ball’s Stopgap 1600 is a fast-  sufficiently dried, a flooring contractor can
              compound and minimise the separation   drying, fibre-reinforced smoothing   proceed to install chosen floorcoverings
              of components when the compound is   compound that is formulated especially   with a compatible adhesive. 
              applied in a thick section.        to be applied between 3 - 40mm thick   www.f-ball.co.uk
                Stopgap 600 is also formulated to   to encapsulate underfloor heating     Andrew Mees is a technical service officer
              chemically bind all the remaining water   and cooling systems installed over   at F Ball and Co


            www.contractflooringjournal.co.uk                                                                          65
            @CFJMagazine                                                                                    CFJ July 2026
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